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Braincenter - Eindhoven

Zwaanstraat 2a, 5651 CA Eindhoven, Nederland
Telefoon + 31(0)40 2304 265, Fax + 31(0)40 2783 247
KvK: 17135094
www.braincenter.nl

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Braincenter.

Met meer dan veertig jaar wereldwijde ervaring in Productie Technologie en Engineering is Braincenter de betrouwbare partner in snelle, innovatieve en vooral effectieve industriële mechanisatie.
Van individuele machines tot complete geautomatiseerde productielijnen en de bijbehorende infrastructuur: Braincenter helpt u uw productiviteit meetbaar te verhogen dankzij integrale oplossingen die uw processen sturen.

Elke opdracht is anders. Daarom werken wij op basis van uw eigen specificaties. Braincenter kent dan ook geen standaard- oplossingen. In een gezamenlijk traject komen we tot de juiste probleemdefinitie: waar wordt uitval gemaakt en waar is slimmer te automatiseren. Op basis daarvan ontwikkelen wij een, desgewenst octrooieerbare, oplossing die past bij uw situatie, variërend van het verhogen van de mechanisatiegraad, de mechanisatie van nieuwe producten en/of het integreren van mechanisatielijnen.

With more than forty years of worldwide experience in Production Technology and Engineering, Braincente is the reliable partner in rapid, innovative and above all effective industrial mechanisation.

From targeted output improvement to complete factory automation. At the lowest possible cost.
From individual machines to complete automated production lines and the associated infrastructure.Braincenter helps you to increase your productivity quantifiably thanks to integral solutions which steer your processes. In each case specially developed for your factory, irrespective of your sector or product.

Vestigingsplaats

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Producten

Producten

You benefit from Braincenter large network

Braincenter, in its capacity as the engineering club of LG.Philips, has an extensive network of reliable international strategic partners who contribute to the development of innovative machines. This means that we can draw on sources with excellent know-how and expertise. The synergy that this generates enables you to have every project delivered on a turnkey basis if you so wish: from specifications via design through to construction and delivery based on customer specifications. And all this at an investment cost which is often a fraction of that for projects that have to go through the entire process.

Diensten

What can BrainCenter do for you?

We are offering a full service package for every company that looks for business opportunities abroad. We have experience in Eastern Europe, Americas and Asia.

Are you thinking of relocating your business to those countries that offer you a more profitable production and access to interesting investment funds?

We can help you by facilitating in all aspects necessary for a successful relocation:
By executing a survey answering all your questions
Selecting the proper country and site
Defining the requirements for your new buildings and coordination with local contractors
Optimization of your production layout together with the definition of your new building
Dismantling, packing, shipping and installation of your production equipment
Production start-up and production stabilization
Maintenance support
OUR PROFILE

Characteristics of our Projects
From € 10,000 up to € 100,000,000.-
Leadtimes 3 … 15 months
From 10 up to 100 or sometimes 400 persons
Working in close cooperation with customers, partners, contractors
5 …10 Projects simultaneously
In many countries, with many languages and with many cultures
Logisitics capabilities

Packing, moving up to 1000 containers in controlled way from anywhere to everywhere in limited timeframe

Engineering competences


Production system architecture and engineering
Robotics and factory automation
Software and system integration
Chemical processing, photo lithography
Precision Mechanics
Metal forming and laser welding
Machine vision and image processing
Thermal treatment
Glass metal joining
High-vacuum techniques
OUR TRACK RECORD.

Site selection and site development
New site in China, Eastern Europe, Mexico and Iran
For 2…7 big production lines having 150 process steps, 18 hours processing time per production line
Batch processes, assembly processes, in-line and off-line quality assurance testing,
Clean rooms, photo-lithographic processes, vacuum and high-voltage processes,
Individual product set-up, finishing and packing
Nearly 1 km long production line in building of 4 floors high
2 floors HVAC/Utility equipment
2 floors Process and Handling equipment
Discrete products in continuous flow
24h per day and 5…7 days a week operation
Production Modification and Extension
Due to product change or process changes,
Due to increasing sales volumes
On existing sites in Germany, France, Austria, Taiwan, China, Spain, Brazil, Czech Republic, Mexico, Iran and India
Production Modification/Improvement/Mechanisation,
Due to product change or process changes,
Due to labour cost, labour health&safety or environmental limitations
Due to lowering production cost per product (continuous sales price erosion)
Due to obsolete control system or drive system hardware
All over the world
Relocation of complete production lines
From Germany to Czech Republic
From USA to Mexico
From Holland to Slovakia
From Great Britain to Slovakia
From Great Britain to Poland
From Great Britain to India

Dismantling of production lines, update of equipment for re-use
From USA, Austria, Taiwan, Holland to all around the world

WE CAN HELP YOU TO REALIZE YOUR AMBITIONS


BrainCenter, your move to the future.


BrainCenter offer reliable industrial solutions where efficiency, high quality and low cost are very important.
You can here think about output and improeved profit as well job automation.
Through adequate project management and Six Sigma methodology we offer our customers specific solutions for:


Industrial solutions, mechanization

Inspection technology, vision systems

Precision engineering/equipment

Track record:

For example, in 2004 the BrainCenter organization achieved more than 80 Million Euros on savings for the company world-wide using the Six Sigma method by improving Yield, Up-time, etc, etc. This was approved by the internal company customers, the picture-tube factories.

Six Sigma training programs:

Having the “on the job experience” and the availability of highly skilled trainers, BrainCenter offers the Six Sigma trainings for third parties.
We offer the following trainings for specific groups in your organization:

Awareness training (1/2 day)
For a broad audience. It is a global introduction to Six Sigma.

Basic Six Sigma (1 day)
Basic training for Champion and management. Methods, review- and organization structure of projects are the main issues.

- Green belt training (5 days)
For engineers and designers. Focus on methods, statistics and carrying out of Greenbelt Projects.

Design for Six Sigma IDOV (1 day)
Add on module for Greenbelts. Training for engineers in design environment and research and development.

Black belt (4x 4 days)
For project leaders Six Sigma with University background. Complete follow up on the Green belt training with extensive statistics and Methodology. This is a complete Six Sigma training for Black belt experts and Senior Designers.

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Competenties

Materialen

  • Constructiestaal
  • Aluminium
  • Composieten
  • Elastomeer
  • Gietstaal
  • Gietijzer
  • IJzer
  • Niet-metallisch anorganisch (glas, keramiek)
  • Koper(legering)
  • Nikkel(legering)
  • Edelmetalen
  • Thermoharder
  • Thermoplast
  • Titaan(legering)
  • Veredelingsstaal
  • Verenstaal
  • Zink(legering)

Certificaten

  • ISO14000
  • CE Machinerichtlijn
  • CE Laagspanning
  • CE Normalisatie
  • ISO 9001:2001

Bijzondere productiefaciliteiten

  • Every job is different. Which is why we work on the basis of your own specifi cations. Working together, we reach the right defi nition of the problem: where would it make sense to automate, so that you save costs! BrainCenter helps you with a fast ramp-up of production, from feasibility studies up to integral industrial solutions.

    The vision of BrainCenter is to deliver her customers with fast, reliable industrial solutions against lowest costs. We offer our customers measurable added value to improve the industrial performance of their factories, e.g. output and yield improvement.
    Typical characteristics of industrial production lines are:
    Continuous production (24 hours a day 7 days a week)
    Up to 200 production steps in one production line.
    Handling products within a range of 100 gram until 70 Kg with accurate precision
    Servo controlled motors and drive’s
    Making use of robots and mechanical transfers
    High temperature processing up to 500oC
    Lithographic processes
    Analoge High voltage/magnetic shielding/vacuum technology
    Automatic product identification and CAM information system
    Automatic image recognition (vision), measuring-, tool- and product setting.

    Consequently this means that a broad skill of different functions are required:
    Project management, Lay-out and architecture, Specification, Design, Manufacturing, Installation and Running-in.
    On customer requirement we can help you with:
    PLC solutions of different brandings, separate or integrated together like Siemens S5-S7, Philips PC20-P8, Omron, Allen Bradley, ...
    Transport solutions with industrial robots, transfers, floor or overhead conveyors, ...
    Product handling which means that chucks, grippers, ... will be designed as fit for use
    Turn key solutions
    Clear agreement on responsibility

    By experience BrainCenter has the capability to help you from problem definition to succesfull implementation.

    If you need more information or like to make an appointment please call us.

    Our application-oriented robots do their work by combining process steps and handling. With a constant high quality and accuracy.
    Starting from product development up to final production, BrainCenter can help you with solutions as well as simulations and feasibility studies. From gripper design to integrated industrial solutions.
    To realise a fast market introduction and a fast ramp-up of production.
    When you need:

    • Higher capacity and constant quality
    • Less material consumption
    • Less customer returns
    • Faster time to market Which means for you:

    • Flexibility for product type
    • Higher speed and Output
    • Higher repeatability and accuracy
    • 24-hour/day operation Where:

    • Cost reduction is requested
    • Process steps have to be eliminated / combined
    • Elimination human factor is required
    • Accuracy, repeatability, uptime and speed is required

    Then we can help you with solutions for:

    • Simulation & feasibility study
    • From gripper-design to Integral, Industrial Solutions
    • Workstation replacement
    • Process automation & control
    • Transport & Handling
    • Integration of equipment


    Effective technology data management and controlled availability must be take care about by all companies which are active in development, production and services of composed products.
    BrainCenter develops en builds machines for color picture tube production.

    Where many companies are working with a commercial package for data management, BrainCenter has the existing work method, which is based on the Product Data Management system of Philips, choosen as reference.
    From this a practical, flexible and open system arose, that has many possiblities to communicate with different CAD-packages, print and storage systems.

    When you need:
    reduction of IT-cost
    increase the satisfaction of users
    fast co-engineering/co-making
    fast time-to-market
    worldwide availability, 24-hours a day
    use of time difference between Europe, Asia and America

    We can support you with:
    CAD-application independent systems
    fast access to supplier documentation
    integrated web-applications
    interfacing to ERP-systemsn
    from hosting to delivery of complete systems